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Smart Chemical Industry|Corerain x Shandong Lianmeng Chemical Group

Introduction

The chemical industry is an advantageous and pillar industry in Shandong's economic development. Shandong Lianmeng Chemical Group is a comprehensive large-scale chemical group. Led by fertilizer products, it integrates coal chemical, phosphorus chemical, bio-chemical, and equipment manufacturing. Its main products include more than 30 varieties such as synthetic ammonia, urea, methanol, ethylenediamine, liquid carbon dioxide, compound fertilizer, glucose, sorbitol, mannitol, trehalose, and vitamin C.

Since its establishment in 1997, the Alliance Chemical Group has become one of the top 100 chemical enterprises in China, one of the top 500 manufacturing enterprises in China, and one of the top ten fertilizer manufacturers in the country. It is the largest ethylenediamine production enterprise in China and the largest sugar alcohol producer in the world.


Challenges
Inefficient Supervision
Inefficient Supervision
Traditional safety supervision systems are inspected by human eyes, and most abnormal situations cannot be found in time.
Inadequate Response to Emergencies
Inadequate Response to Emergencies
The emergency management unit needs a longer decision time for emergency harzards owing to the huge number of enterprises in the park.
Solutions

To meet the group's safety production needs, Corerain has carried out intelligent transformation and upgrading of the safety production supervision system. It provides an integrated AI video analytics solution to help the company implement unified intelligent management of factory videos. More than ten algorithms such as fire and smoke recognition, fence climbing detection, danger zone intrusion detection, absence detection, personnel gathering detection, phone call detection, smoking detection, safety helmet wearing detection, and three-wheeler passenger detection are deployed. The camera data is digitally processed and visually presented to achieve 24-hour automatic control and real-time alerts for abnormal situations, completing timely and effective visual management of safety production.


Results
After the cooperation of this project was confirmed, within one month, our team successively deployed solutions and completed effect optimization for seven factory areas including petrochemical, fertilizer, sugar alcohol, VC, etc. under the Group and its Alliance Energy gas stations. This helps the group achieve pre-warning, in-event control, and post-event evidence collection, and enables intelligent and effective control of safety risks.
After the cooperation of this project was confirmed, within one month, our team successively deployed solutions and completed effect optimization for seven factory areas including petrochemical, fertilizer, sugar alcohol, VC, etc. under the Group and its Alliance Energy gas stations. This helps the group achieve pre-warning, in-event control, and post-event evidence collection, and enables intelligent and effective control of safety risks.
系统具备智能分析能力,实现人员行为分析、环境状态分析、设备状态&缺陷分析等,对安全事件进行有效防范预警,对辅助设备视频分析系统异常事件进行及时提醒,降低和控制意外事故发生的风险。
Corerain's AI video analytics platform conducts 24-hour real-time safety supervision on a total of about 400 video channels. The safety production management dimension has increased by 40% compared to the past, the alarm accuracy is as high as 95%, releasing more than 10 security personnel and improving the safety management efficiency of staff.
Relevant Cases

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